鉄鉱石スタッカーリクレーマー
- 処理能力： 100-1600 t/h
- ブームの長さ： 20 – 60 m
- Working Height: 10 – 30 m
- Power: 50 – 500 kW
- Control System: PLC or DCS integration
- 応用： The Iron Ore Stacker Reclaimer is widely used in iron ore mining sites, steel mills, ports, and bulk material storage yards to ensure continuous, efficient, and safe material handling.
What is an Iron Ore Stacker Reclaimer?
An Iron Ore Stacker Reclaimer is a specialized heavy-duty machine designed specifically for handling iron ore. It features comprehensive reinforced design to address the high hardness, severe abrasion, and heavy density characteristics of iron ore. Through continuous operations of stacking, blending, and reclaiming in the raw material yard, it provides stable and reliable raw material supply for steel production.
This equipment is not merely a material handler, but also a core hub for raw material quality control. Through precise stacking and reclaiming operations, it efficiently blends iron ore from different batches and grades, ensuring consistent and uniform raw material composition fed into the blast furnace. This directly helps steel plants reduce fuel consumption, improve production efficiency, and guarantee product quality.
Working Principle of Iron Ore Stacker Reclaimer
The Iron Ore Stacker Reclaimer operates on a continuous-cycle system, where the precise coordination of two core processes—stacking and reclaiming—completes the full workflow from iron ore storage to feed supply.
Stacking Operation: The machine receives incoming material from ports or railways through its boom conveyor system. Under the precise control of the central system, the boom executes compound movements in three-dimensional space: horizontal slewing determines stacking position, vertical luffing adjusts discharge angle, while the entire machine travels longitudinally along its rails. Iron ore is layered and spread in designated pile areas, forming stockpiles with deliberately distributed chemical compositions. This scientific stacking method is crucial for creating the physical foundation for subsequent efficient homogenization.
Reclaiming Operation: During reclaiming, the reinforced heavy-duty reclaiming unit cuts into the pile face. Through compound motion trajectories, the unit simultaneously cuts across different layers of the pile during the reclaiming process. The excavated ore is transferred through an enclosed conveying system to the discharge point, during which ores of different grades are automatically blended. By programming the reclaiming path and speed, the system can extract ore with consistent composition from any location in the pile, providing uniformly quality-controlled raw material for downstream processes.
- Iron Ore Stacker Reclaimer Core Features & Technical Advantages
Discover how our Iron Ore Stacker Reclaimer combines advanced wear-resistant design, heavy-duty structure, precise ore homogenization, and smart maintenance features to deliver reliable, efficient, and long-lasting performance for your mining or steel operations.
Enhanced Wear-Resistant System for Abrasive Ore
All parts that contact iron ore are reinforced with multi-layer wear-resistant materials. Buckets and bucket wheels use dual-metal casting for high surface hardness (HRC58-62). Chutes and guide plates are lined with alumina or silicon carbide composites, and conveyor belts have tear-resistant steel cores and ceramic-coated rollers. This ensures long-lasting performance even under extreme wear conditions.Heavy-Duty Structure for Dense Materials
The main structure is strengthened based on dynamic load analysis. The portal columns use box-section steel, and key areas have plate thicknesses of 40–60mm. The travelling mechanism uses heavy-duty 8-wheel bogies, and the slewing bearing is a large triple-row roller type, ensuring safe operation even with high-density materials up to 2.8t/m³.Accurate Ore Homogenization and Quality Control
Equipped with 3D laser scanning and online element analyzers, the system can monitor ore composition in real time and adjust stacking and reclaiming to ensure consistent material quality. Fluctuations in key indicators such as iron grade, silica, and alumina can be reduced by 60–80%, improving blast furnace stability.Comprehensive Protection for Harsh Environments
Electrical systems meet IP65 standards, critical drives have dust-proof cabins, lubrication is centralized and automated, and coastal versions have 2,000-hour anti-corrosion coatings. Optional features include hydraulic oil heating and electric heating for critical components in cold regions.Smart Maintenance and Lifecycle Management
Integrated condition monitoring tracks vibration, temperature, and oil parameters to predict remaining service life of key components. Digital maintenance records provide alerts for wear parts and optimize spare parts inventory, reducing overall operating costs.
関連製品
Yes, it is designed for 24/7 continuous operation with high reliability and minimal downtime, ideal for iron ore stockyards and steel plants.
Through layer stacking and reclaiming, combined with advanced sensors and monitoring, it reduces variations in iron content, silica, and alumina, providing stable material for downstream processing.
Yes, we provide customized Iron Ore Stacker Reclaimers tailored to your stockyard size, material type, and production capacity requirements.
Single machines integrate stacking, reclaiming, and homogenizing functions, maximizing stockyard utilization and reducing the need for multiple separate machines.
Yes, in addition to iron ore, it can handle coal, limestone, bauxite, and other abrasive or heavy bulk materials with high efficiency.
Japanese 
English 
Russian 
Arabic 
Vietnamese 
Spanish 
French 
Portuguese 
Chinese